Current barriers in high temperature superconductors occur on many length s
cales. Eliminating them is critical to making superconductors more favorabl
e for commercial applications. In state-of-the-art YBa2Cu3O (YBCO) coated c
onductors, barriers to current in short lengths of tapes are grain boundari
es. On the scale of several tens of micrometers, the role of grain boundari
es in the nickel substrate was investigated using a combination of plan-vie
w scanning electron microscopy (SEM), Backscattered Electron Kikuchi Patter
n (BEKP) analysis, magneto-optical (MO) imaging, and Focused Ion Beam (FIB)
analysis, The combined techniques showed enhanced magnetic flux penetratio
n, and hence reduced critical current density (J(c)), in the YBCO above nic
kel grain boundaries that have misorientation angles (theta) greater than 4
degrees in pulsed laser deposited YBCO films and 5 degrees in BaF2-grown Y
BCO films. Additionally, BEKP percolation maps show that the YBCO layer is
single-crystal-like below a percolation limit of a few degrees; the BEKP gr
ain boundary maps displays the constrictions of the current path on the sca
le of 50-100 mum, On the sub-micrometer scale, the misorientation angles of
grain boundaries in the YBCO layer were investigated using transmission el
ectron microscopy imaging and diffraction analysis. The average and range o
f theta between neighboring YBCO islands above a single grain of the metal
substrate were essentially the same in two samples with J(c) values that di
ffered by a factor of four. This suggests that defects on the macroscale, s
pecifically the underlying nickel grain boundaries, may influence the J(c)
more than defects on the microscale. The results of this study suggest that
that the way to improve the superconducting properties in the YBCO is to e
liminate theta > 4-5 degrees boundaries in the nickel substrate or engineer
the conductors in a way to increase the threshold angle.