Tracking and erosion of high temperature vulcanizing (HTV)-silicone rubber
(SIR) and the suppression mechanism of alumina trihydrate (ATH) filler were
investigated in the present study. The tracking and erosion resistance of
HTV-SIR filled with 0 to 60%wt ATH was evaluated by employing an IEC 587 in
clined plane (IP) tracking and erosion test, during which leakage current p
ulses on HTV-SIR were counted. Surface temperature distributions and the oc
currences of thermal spots >400 degreesC also were observed by means of an
infrared thermovision study. We employed thermogravimetry (TG)-differential
thermal analysis (DTA)-mass spectrometer (MS) to observe the thermal degra
dation of unfilled and filled HTV-SIR in both air and argon. The test resul
ts indicate that 40%wt is a critical ATH level and whether tracking and ero
sion is allowed in the Ip tracking and erosion test. Highly filling ATH (>4
0%wt) reduces the number of low unit silicone oligomer precursors which pro
mote dry-band arcing as well as the presence of residual carbon which leads
to carbonization. Chemical modifications of water vapor liberated from hea
ted ATH to methyl groups, which occurs at the thermal decomposition tempera
ture of silicone rubber, were found to result in the above process. The pro
tection mechanisms of ATH for the tracking and erosion of HTV-SIR are formu
lated herein.