The effect of density (relative densities 0.33 to 0.90) on the impact behav
ior of microcellular polycarbonate (PC) was investigated. Cell size and foa
ming gas content were also considered. Flexed-beam Izod impact tests were c
onducted and the impact strength of these foams appears to be a strong func
tion of both density and cell size. The impact strength was observed to imp
rove over the unprocessed polycarbonate's impact strength for foams with re
lative densities of 60 percent and above. In terms of cell size, the impact
strength increased with increasing cell size at a given density.