Microstructure studies of laser-clad Fe-Al bronze on an Al-Si alloy were ca
rried out by OM(optical microscope), SEM(scanning electron microscope), TEM
(transmission electron microscope) and XRD(X ray diffraction) analyses. The
cross-section of the laser-cladding was divided into clad region and trans
itional region. The clad region composes a matrix with a twin structure of
needle-like and feathery appearance and a second phase of Cu9Al4. The trans
itional region consists of two layers. The layer close to the clad region s
hows polygonal crystalline while the layer close to the substrate region di
splays a needle-like structure. XRD analyses show that the main phases in t
he polygonal crystalline layer and the needle-like structure layer are Cu3A
l + Cu9Al4 and CuAl2 + alpha -Al, respectively. Finally, the formation mech
anism of two regions was analysed. (C) 2001 Kluwer Academic Publishers.