The objective of this study was to manufacture a shortening using chemical
interesterification (IT) of tallow-sunflower oil blends to replace fish oil
in the present formulation, which is now in short supply in Chile. The sig
nificant variables of the IT process were obtained by 2(4-1) fractional fac
torial design. The proportion of tallow (T) in the blend, catalyst concentr
ation, and reaction temperature had a significant effect on the melting poi
nt Imp) (P less than or equal to0.05). IT of tallow and sunflower oil blend
s (90:10 and 70:30) diminished the mp, dropping point, and refractive index
compared to tallow. However, a noninteresterified 90:10 blend mp was not s
ignificantly different from tallow. IT produced a solid fat content (SFC) p
rofile of IT90:10 blend that was appropriate for use in shortenings for the
baking industry. Blending and IT of the 90:10 blend increased the melting
profile of the tallow and the melting range from -40 to 60 degreesC while t
he endotherms of the middle-melting triacylglycerols (TAC) decreased. The I
T90:10 blend hardness was 70% lower than tallow hardness, and the crystal n
etwork was composed of large spherulites in a network. IT resulted in an ap
propriate method to improve physical properties of tallow, whereas blending
did not significantly modify it. The interesterification changed the SFC p
rofile of IT90:10, giving a more appropriate shortening for use in the baki
ng industry.