As a novel approach to solids removal, a dual chemical flocculation/ultraso
nic method to clarify a whitewater stream was investigated. The technology
first considers the use of flocculants to create larger particles or flocs.
Then, an ultrasonic field is applied to the flocs to obtain a clarified wa
ter stream and a stream of concentrated flocs. A laboratory ultrasonic sepa
ration system was used to demonstrate the clarification concept. Experiment
s at different flow rates, ultrasonic frequencies and acoustic intensity le
vels were made. Best results were observed using the flocculant system poly
(ethylene oxide)/phenolic formaldehyde resin (PEO/PFR). A clean stream with
less than 100 ppm of solids and a clarification efficiency close to 80% of
the maximum achievable efficiency in the experimental setup were obtained.
A preliminary economic assessment of the technology was performed.