Ledges on the surface of a resin model made by the laser solidificatio
n process limit its applications, a simulation method for the laser so
lidification process of photo-curable monomers is proposed. The simula
tion shows that suppression of the ledges is attainable by controlling
the intensity and the incident direction of the laser beam. A method
of modification of the solidification profiles is proposed also. The e
ffectiveness of the simulation and the method of modification are conf
irmed experimentally by the laser solidification process. A helium-cad
mium laser and an acrylic monomer are used for the experiments, An acc
uracy of greater than +/-0.05 mm is obtained for a sphere of diameter
10 mm. (C) 1997 Elsevier Science S.A.