The microstructural development of Fe-Cr-B alloy thermal sprayings has been
investigated by transmission electron microscopy (TEM), Anger electron spe
ctroscopy and energy dispersive X-ray microanalysis. The Fe-Cr-B alloy powd
er was composed of both Cr-rich boride phases, such as Cr1.65Fe0.35B0.96 an
d Cr2B, and alpha-(Fe,Cr) solid solution phase of b.c.c. structure. The bor
ide particles dissolved thermally during the thermal spraying process, resu
lting in the supersaturation of boron within the nanocrystalline alpha-(Fe,
Cr) solid solution phase. Cross-sectional TEM observation for the sprayed c
oating layer revealed volume nucleation within a splat and the formation of
FeCr2O4 oxide. These can contribute to the evolution of an equiaxed nanocr
ystalline alpha-(Fe,Cr) phase. (C) 2001 Elsevier Science B.V. All rights re
served.