Magnetic particle inspection is undoubtedly one of the most sensitive NDT m
ethods for the detection of surface-breaking discontinuities in ferrous mat
erials. For many years it has been considered the 'Cinderella' method due t
o its low-tech approach to inspection, with defect detection entirely depen
dent upon the integrity of the machine operator or inspector.
Throughout the last seven to eight years Tiede has developed a technology t
hat allows for fully automatic magnetic particle inspection systems to be i
mplemented. Such systems have already been delivered to automotive parts ma
nufacturers in a number of countries. Tiede's ground-breaking technology al
lows magnetic particle inspection to deliver the same level of quality cont
rol, automation and reproducibility as any modern eddy current or ultrasoni
c system. To achieve such a fully automated system it is necessary to contr
ol the complete inspection cycle.
Tiede decided to attack the problem in two parts: first, to develop a magne
tic particle inspection system that could monitor and control the test proc
ess, and then to develop an optical system that could reliably detect the s
urface-breaking defects.