Chemical reactions, generally conducted under full gas or liquid phases, ar
e problematic for volatile liquid reactants. For such reactants, the presen
ce of phase transition can be favorable, since evaporation of the liquid co
uld not only balance the reaction heat but improve the effectiveness factor
of the porous catalyst. This principle was applied to engineering applicat
ions. Experiment was carried out to investigate effects of catalyst activit
ies flow directions, operation pressures, gas and liquid flow rates, and re
actant concentrations on the reactor behavior. Quench operation with a cold
-injection side stream was initiated to prevent an excessive temperature ri
se, which was shown to be effective and flexible. With this novel optimizin
g method, the reactor temperature could be kept around 270 degreesC under 1
.0 MPa, even with a benzene concentration of 35%. Research on phase transit
ion of benzene hydrogenation proved successful and could be extended to rea
ction systems with a similar range of process intensification.