industrial processes commonly emit organic components as dilute or concentr
ated streams. Environmental regulations impose stringent emission standards
, interest in membrane separation techniques has grown along with their acc
eptance for vapour recovery. They compete with absorption, adsorption, cryo
genics and incineration. In research carried out In collaboration with GKSS
, Geesthacht, Germany, the separation of gases and vapours was experimental
ly investigated for various thin film, composite membranes in a flat sheet
configuration, with a dense elastomeric silicone film layer over a porous P
EI or PVDF support. Available literature data were reviewed and assessed in
cluding tbe models to describe mass transfer through the membranes. Experim
ental results for pure substances and for binary mixtures were used to dete
rmine the permeability as a function of temperature and to calculate the se
lectivity toward N-2. The free-volume model [1] approach was used to predic
t the permeabilities of hydrocarbons. The necessary surface area of the mem
brane separation module was determined for a given flow rate, concentration
, operating temperature and pressure and from the characteristic selectivit
y of the membrane. The design is illustrated by the separation of butane fr
om an air waste stream produced by polyethylene foaming and for the CH4-enr
ichment of a landfill biogas. A sensitivity analysis towards operating para
meters illustrated the predicted effects. Finally, current industrial appli
cations ave briefly reviewed, e.g. enriching landfill gas, recovery of VC-m
onomer from PVC-process off gas, etc.