Feature-scale charging simulations during gate electrode overetching i
n high-density plasmas reveal that the thickness of the insulating mas
k plays a critical role in charging damage, When thinner masks are use
d. the electron irradiance of the conductive part of the sidewalls inc
reases, causing the charging potentials of the polysilicon lines to de
crease, thus reducing the probability for catastrophic tunneling curre
nts through the underlying oxide. Simultaneously, changes in the charg
ing potential distribution at the bottom SiO2 surface cause a signific
ant perturbation in the local ion dynamics which. in turn. adversely a
ffects notching. Notches are predicted to form everywhere in a line-an
d-space structure, even when the lines are electrically isolated. The
results suggest that the trend toward thinner (hard) masks-to keep the
aspect ratio low as device dimensions shrink-should reduce oxide fail
ure but at the cost of more severe notching. (C) 1997 American Institu
te of Physics.