The reaction shaft is the heart of a flash smelter. Current knowledge of th
e combustion of concentrate and ancillary fuels (coal, oil, and gas) in fla
sh smelter shafts comes from laboratory studies, plant measurements, and ph
ysical and mathematical modeling. The latter is particularly useful when co
nsidering the complications of two-phase flow of particles and gas and chem
ical reactions; however, uncertainty as to effective particle size requires
validation to establish confidence in the model outcomes. Those issues are
addressed in the paper, together with the importance of the burner in achi
eving good mixing and dispersion. Simulations, which may be viewed on the w
eb, show the consequences of poor mixing.