Rapid prototyping processes produce parts layer by layer directly from CAD
models. An efficient method is required to slice the geometric model of a p
art into layers. Several slicing methods are introduced in this paper: slic
ing from STL files; tolerate-errors slicing; adaptive slicing; direct slici
ng; adaptive and direct slicing. PowerSHAPE is a powerful package for build
ing models, and it provided macro language and picture files for its second
ary development work. To meet rapid prototyping slicing demands, the author
proposes a direct slicing approach based on PowerSHAPE models. In this met
hod, lines, arcs and Bezier curves are used to describe the section contour
s. This approach can be used in stereolithography, selective laser sinterin
g, fused deposition modelling, and other rapid prototyping processes, e.g.
laminated object manufacturing. It may be the future solution to existing s
licing problems.