A two-dimensional finite element method is applied to analyse the splitting
and cylinderization processes of a damage microcrack during healing. These
processes are controlled by surface diffusion. The cross section of the da
mage microcrack is assumed to be an ellipsoid and its aspect ratio is defin
ed by the ratio of the major axis to the minor axis. Two models of microcra
ck splitting are developed, namely a high-aspect ratio model and a grain-bo
undary grooving model. The splitting processes based on the two models are
simulated. A critical aspect ratio is predicted, below which the microcrack
will directly evolve into a cylindrical pore channel if there is no other
energetic mechanism to split the crack and above which two or more cylindri
cal pore channels will be formed. Grain boundary grooving may split a micro
crack when the crack aspect ratio is larger than a threshold value. The val
ue of the threshold is predicted for a grain boundary perpendicular to the
centre of crack surface. An approximate formula is given for predicting the
critical grain boundary energy, at which the microcrack can be split, as a
function of microcrack aspect ratio.