Technically useful bulk superconductors must have high transport critical c
urrent densities, Jc, at operating temperatures. They also require a normal
metal cladding to provide parallel electrical conduction, thermal stabiliz
ation, and mechanical protection of the generally brittle superconductor co
res. The recent discovery of superconductivity at 39 K in magnesium diborid
e (MgB2)(1) presents a new possibility for significant bulk applications(2-
5), but many critical issues relevant for practical wires remain unresolved
. In particular, MgB2 is mechanically hard and brittle and therefore not am
enable to drawing into the desired fine-wire geometry. Even the synthesis o
f moderately dense, bulk MgB2 attaining 39 K superconductivity is a challen
ge because of the volatility and reactivity of magnesium. Here we report th
e successful fabrication of dense, metal-clad superconducting MgB2 wires, a
nd demonstrate a transport Jc in excess of 85,000 A cm(-2) at 4.2 K. Our ir
on-clad fabrication technique takes place at ambient pressure, yet produces
dense MgB2 with little loss of stoichiometry. While searching for a suitab
le cladding material, we found that other materials dramatically reduced th
e critical current, showing that although MgB2 itself does not show the 'we
ak-link' effect characteristic of the high-Tc superconductors, contaminatio
n does result in weak-link-like behaviour.