Conducting polymers have been widely investigated for over two decades. Pol
yaniline, one of the most stable and processible conducting polymers, was s
ynthesized by adding inorganic salt technique. A high molecular weight with
lower polydispersity (Mw similar to 200,000 and PD < 2.0) polyaniline was
made and characterized by elemental analysis, GPC, FTIR, UV/Vis, and soluti
on MMR. It was found that the polyaniline powder morphology such as, partic
le size and surface areas, can be controlled by the crystal shapes of inorg
anic salts and their concentrations. A "pseudo protonic doping" mechanism i
s proposed when adding a high concentration inorganic salts. Certain amount
(0.5 similar to3 wt.%) inorganic salts act as "gel-inhibitors" to extend t
he gelation time of polyaniline solution and the surface morphologies of po
lyaniline film and blends. A high conductivity of the film was obtained and
discussed in the paper.