The slippage of knots and the technical challenge of tying them securely ar
e potential impediments to certain arthroscopic procedures. Ultrasonic ener
gy delivered at 70 kHz can be used to weld No. 2 polypropylene suture, This
method was compared with a traditional knot (surgeon's knot with four alte
rnating half hitches) tied with an open technique to determine whether weld
ing of sutures is comparable, in mechanical properties, to hand-tied knots.
Both loops were fashioned around a 0.25-inch mandrel and then tested. The
load to reach 3-mm elongation (point of likely biologic failure of a repair
) was significantly greater for welded sutures than for knots. The elongati
on at ultimate failure was significantly less for welded sutures than for k
nots. The number of cycles to failure and the creep after initial displacem
ent were similar for both welded and knotted suture loops. The ultimate loa
d to failure was significantly greater for the knotted than for the welded
suture. The welding of suture for the repair of musculoskeletal soft tissue
presents an attractive alternative to traditional knot tying, particularly
for arthroscopic applications.