Cat scratches have become a chronic quality problem for the container glass
industry but there is still controversy about their origin and how to elim
inate them. Many tests related to appearance, shape, location, and chemical
composition of this type of cord have therefore been made to get more info
rmation about them. As a result it can now be said that cat scratches are s
urface cords containing higher amounts of alumina and especially zirconia t
han the host glass. The cords form 10 to 20 mum thick bands located 10 to 6
0 mum below the surface. The origin of the problems is the corrosion of the
refractory material. It is impossible to locate exactly the primary source
because different mechanisms can create the cords. However, the main sourc
e is probably in the hot zone of the melter. The refractory-rich glass accu
mulates on the bottom of the tank where the overall flow makes it creep alo
ng the bottom of the whole furnace to the feeder outlet. The best ways to r
educe the frequency of cat scratches are either appropriate drainage or mec
hanical stirring in the feeder channel.