The state of stress induced by the plane frictionless cylindrical contact.I. The case of elastic similarity

The contact problem between cylindrical conformal surfaces, modelling for i nstance a fastener joint, is studied. A closed form solution is obtained in Part I of the paper for the case of elastic similarity, improving (i) the solution obtained by Persson (On the Stress Distribution of Cylindr ical Elastic Bodies in Contact, Ph.D. dissertation, 1964), which was also l imited to identical materials, and (ii) the results of Noble and Hussain (Int. J. Engng. Sci. 7 (1969) 1149), which were limited to the case of perfect fit of contacting materials. The variation of the contact area, pressure distribution and maximum sustai nable load is given for the complete range of possible dimensionless loadin g parameter E(1)(*)DeltaR/Q and first Dundurs' material parameter, alpha. Under conditions of initial clearance, the contact area are, E, increases w ith load from zero to a limiting value, epsilon (lim), which depends only o n the material parameter alpha. Vice versa, under conditions of initial int erference, the contact is complete until there is detachment and the contac t area starts to decrease with load up to the same limiting value, epsilon (lim), which is also the only possible value of contact area for neat-fit c onditions, under-any applied load. Finally, a complete assessment of the strength of the contact is given for the entire range of working conditions. As expected, the strength of the jo int decreases rapidly if the extent of the contact area reduces, and finall y tends to the limit predicted by the Hertzian theory when the are of conta ct is smaller than about 30 degrees. The optimal conditions for avoiding yi elding are reached for a contact are smaller than the limiting are epsilon (lim): this means that it is not possible to reach the optimum from a confi guration of initial interference. (C) 2001 Elsevier Science Ltd. Ah rights reserved.