Polycrystalline silicon is used in microelectronic and microelectromechanic
al devices for which thermal design is important. This work measures the in
-plane thermal conductivities of free-standing undoped polycrystalline laye
rs between 20 and 300 K. The layers have a thickness of 1 mum, and the meas
urements are performed using steady-state Joule heating and electrical-resi
stance thermometry in patterned aluminum microbridges. The layer thermal co
nductivities: are found to depend strongly on the details of the deposition
process through the grain size distribution, which is investigated using a
tomic force microscopy and transmission electron microscopy. The room-tempe
rature thermal conductivity of as-grown polycrystalline silicon is found to
be 13.8 W (.) m(-1) (.) K-1 and that of amorphous recrystallized polycryst
alline: silicon is 22 W (.) m(-1) K-1, which is almost an order of magnitud
e less than that of single-crystal silicon. The maximum thermal conductivit
ies of both samples occur at higher temperatures than in pure single-crysta
lline silicon layers of the same thickness. The data are interpreted using
the approximate solution to the Boltzmann transport equation in the relaxat
ion time approximation together with Matthiessen's rule. These measurements
contribute to the understanding of the relative importance of phonon scatt
ering on grain and layer boundaries in polysilicon films and provide data r
elevant for the design of micromachined structures.