The synthesis of uniform hexagonal boron nitride (h-BN) layer has been succ
essfully achieved by a surface segregation method using a helicon wave plas
ma enhanced radio frequency magnetron sputtering system followed by bz situ
annealing in an ultrahigh vacuum. Auger electron spectroscopy and x-ray ph
otoelectron spectroscopy revealed that the surface of codeposited Cu/B/N wa
s covered by the segregated h-BN. Atomic force microscopy and scanning tunn
el microscopy indicates that the attractive force on the surface segregated
h-BN layer is uniformly distributed to an extent of less than 1 nN and exh
ibited a good insulating property. This result suggests that the surface se
gregation of h-BN is an effective method to make a template layer for tribo
logical coating, electric microdevices and nanostructured devices. (C) 2001
American Vacuum Society.