This paper reports the deposition of active protein thin films by a novel l
aser-based approach termed matrix-assisted pulsed laser evaporation (MAPLE)
. We have deposited uniform 10 nm to nearly 1 mum thin films of insulin and
horseradish peroxidase (HRP). We performed several experiments to characte
rize the chemical integrity of the deposited films. Matrix assisted laser d
esorption/ionization and liquid chromatography/electrospray ionization mass
spectrometry experiments performed on MAPLE-deposited insulin films indica
te that the laser-material interaction involved in this deposition techniqu
e does not modify the protein's mass. Fourier transform infrared spectrosco
py experiments show that the chemical functionality and secondary structure
of MAPLE-deposited HRP are nearly identical to those of the native protein
. We also find that deposited HRP films retain their ability to catalyze th
e reduction of 3,3'-diaminobenzidine (DAB), suggesting that the active site
of transferred proteins is unaffected by the MAPLE process. We also produc
ed patterns and multilayers with feature sizes from 20 to 250 mum by deposi
ting different biomaterials through a shadow mask. Patterns of physisorbed
HRP were then protected from dissolution in an aqueous environment by a sem
ipermeable polymer overlayer that was deposited in situ using pulsed laser
deposition. This polymer membrane protects the protein pattern when it is e
xposed to DAB solution and enables the optical observation of HRP activity
for spots as small as 2000 mum(2). These results demonstrate that MAPLE is
a preferred technique for depositing active biomolecules for applications r
anging from microfluidic sensor devices to gene and protein recognition mic
roarrays.