Usage of a new but simple and reactive technique employing metallic aluminu
m as one of the reactants to produce very high phase-purity magnesium alumi
nate powder under rather mild experimental conditions is described, Low tem
perature melting of aluminum and subsequent exothermic reaction between mol
ten aluminum and magnesia appeared to have led to the powder with a very hi
gh fraction of the spinel phase with small particle size and narrow particl
e size distribution. This powder upon sintering for 4h at 1600 degreesC led
to compacts with density as high as -92% with benign microstructural featu
res, The beneficial effect of slightly off-stoichiometry (similar to 9wt,%)
in compositions on either side of magnesium aluminate in the starting powd
ers has been discussed. (C) 2001 Elsevier Science Ltd, All rights reserved.