Hammer mill manufacturers are under increasing pressure to deliver mills of
high productivity with a reduced level of vibrations. However, in practice
, excessive wear of the rods carrying the hammers takes place, and cracks d
evelop in the vicinity of the holes holding the rods with the hammers, with
the possibility of breakaway fracture and disastrous consequences. An incr
eased level of vibrations has been found on many new mills. Existing design
approaches have proved to be incapable of explaining this phenomenon. This
paper presents a new approach to hammer mill design and enables the preven
tion of increased vibrations and uneven wear and, finally, provides better
performance of hammer mills.