The paper deals with a discrete dislocation dynamics study of plastic defor
mation in a thin film caused by thermal mismatch with its substrate. A unit
cell analysis is carried out, with dislocations in the film being represen
ted by line singularities in an isotropic linear elastic medium. Their mutu
al interactions as well as the interactions with the interface and the free
surface are accounted for by means of a coupled dislocation dynamics-finit
e element technique. The formulation includes a set of constitutive rules t
o model generation, glide, annihilation and pinning of dislocations at poin
t obstacles. The simulation tracks the evolution of the dislocation structu
re as thermal stress builds up as well as during relaxation under constant
temperature, leading to dense dislocation distributions near the interface
and a dislocation-free zone along the stress-free surface of the film. (C)
2001 Elsevier Science B.V. All rights reserved.