In the present study, samples made of AISI 4140 steel pre-treated with plas
ma nitriding and coated with different PVD coatings (TiN, TiAlN and ta-C) w
ere investigated in terms of their microhardness, surface roughness, scratc
h adhesion and dry sliding wear resistance. Wear tests, in which duplex-tre
ated pins were mated to hardened ball bearing steel discs, were performed w
ith a pin-on-disc machine. To examine the influence of the nitrided zone on
the performance of the coating-substrate composite, coatings were deposite
d on hardened as well as on plasma nitrided samples, prepared under differe
nt nitriding conditions.
The results of the investigation showed improved mechanical and wear proper
ties of the plasma nitrided hard-coated specimens compared to the uncoated
and pre-hardened ones. Furthermore, the compound layer was found to act as
an intermediate hard layer leading to superior sliding wear properties of t
he composite. (C) 2001 Elsevier Science B.V. All rights reserved.