In this work, a technique, gas cluster ion beam (GCIB), was introduced to s
mooth the bottom NiFe magnetic shield for magnetic tunnel junction (MTJ) re
ad heads. The GCIB treatment can bring the surface roughness of the shield
from 15 to 20 Angstrom to around 5 Angstrom, and the most of scratch marks
can be removed. The efficiency of the GCIB process is dependent on the init
ial surface morphology. The MTJs grown on the magnetic shield smoothed by t
he GCIB show that the resistance area product RA is increased from 60 to si
milar to 100 Ohm mum(2) with the GCIB dose up to 1 x 10(16) ions/cm(2), ari
sing from a smooth insulating layer, meanwhile, the tunneling magnetoresist
ance (TMR) is almost constant or slightly decreases. This GCIB process can
also improve breakdown voltage (approximately 0.019 V per 10(15) ions/cm(2)
) of the MTJs, and slightly increase the ferromagnetic coupling mainly due
to the change of the surface morphology. Using this technology, an RA as lo
w as 3.5-6.5 Ohm mum(2) together with a TMR of 14%-18% can be obtained for
MTJs grown on the GCIB treated NiFe magnetic shield. (C) 2001 American Inst
itute of Physics.