This paper studies the characteristics of micro tangential deflection of th
e interface of mating machined surfaces subjected to normal and tangential
forces. Experimental results show that contact interface subjected to a tan
gential forces experiences elastic deformation. plastic deformation and mic
ro slip before macro-breakaway occurs. The linearity of tangential stiffnes
s is only valid in the stage of elastic deformation. The nonlinear tangenti
al stiffness of the interface should be considered in the stages of elastic
and plastic deformation before micro-breakaway occurs.