The relationship between oxidation behavior and defect density for wet and
dry oxidation of 3C-SiC films epitaxially grown on Si substrates was studie
d. Dry oxidation is shown to be insensitive to the presence of defects and
consequently results in smooth oxides, although it produces inferior electr
ical characteristics compared to those of wet oxidation. In wet atmospheres
, preferential oxidation at the antiphase boundaries (APBs) was observed an
d attributed to the weakness of strained C-C and Si-Si bonds, which are for
med at the APBs. This effect leads to an increase in the mean oxidation rat
e with increasing defect density. Simultaneously, the surface roughness inc
reases for low defect densities but starts to decrease again when a critica
l defect density is exceeded. As a limiting case, the wet oxidation rate of
polycrystalline 3C-SiC films was found to be four times higher than for lo
w defect density, single crystalline 3C-SiC films. The observed oxidation r
ate and surface roughness is quantitatively explained by a geometrical mode
l, which takes the interaction of preferentially oxidized APBs into account
. Employing these results, deposition of microcrystalline SiC on single cry
stalline 3C-SiC and subsequent wet oxidation of the microcrystalline layer
was performed. As a result, smooth and uniform oxide layers were formed. Tr
ansmission electron microscopy and atomic force microscopy were used in thi
s study. (C) 2001 The Electrochemical Society.