Accurate and instantaneous analysis of dissolved nonmetallic or metallic sp
ecies in molten metals at elevated temperatures using an online electrochem
ical sensor is important for continuous process control during metal refini
ng and alloying operations in metallurgical industries. In this article, th
e application of long-life, solid-state electrochemical sensors for oxygen
has been demonstrated to measure the oxygen potential as a function of the
lead concentration in a molten Ag-Pb system at 1323 K. Yttria-stabilized zi
rconia (YSZ) in the form of one end-closed tube 20 mm long, 3 mm inner diam
eter, and I mm wall thickness has been used as a solid electrolyte in the o
xygen sensor. Electromotive force (EMF) of the solid-state electrochemical
cell (-)Pt, Ni-NiO//YSZ//OAg-Pb, Mo(+) has been measured at 1323 K. The ref
erence electrode consisted of Ni + NiO biphasic mixture; the working electr
ode was composed of a molten Ag-Pb alloy of varying concentrations of lead.
The concentrations of lead in silver ranged from 0.02 to 10.20 wt pet. Sam
ples of the molten alloy were drawn after each addition of Pb to Ag and ana
lyzed by induction coupled plasma (ICP).