Oven exposure testing in a standard benchmark that Li-ion cells must pass i
n order to be approved Ibr sale by regulating bodies. In order to test the
safety of new cell designs or electrode materials, manufacturers must make
small test batches of cells. This can be both costly and time consuming. Us
ing reaction kinetics that have been developed for electrode materials with
electrolyte exposed to high temperature, and thermal properties of cells f
rom the literature, a predictive model for oven exposure testing has been d
eveloped. The model predictions are compared to oven exposure test results
for E-One/Moli Energy. Canada, 18650 LiCoO2/graphite cells and shown to be
in good agreement. The model can predict the response of new cell sizes and
electrode materials to oven exposure testing without actually producing an
y cells. This is illustrated with a number of tramples: (i) increasing the
specific surface area of the graphite electrode: (ii) using LiMn2O4 or othe
r cathode substitutes instead of LiCoO2: (iii) varying the diameter of cyli
ndrical cells; and (iv) varying the thickness of prismatic cells. (C) 2001
The Electrochemical Society.