We report a novel method for 3D modeling of a complex structure on a substr
ate for gigabit DRAMs and its implementation into a topography simulator, t
he so-called 3D-SURFILER (SURface proFILER). The 3D-SURFILER is comprised o
f a plasma/sputter deposition module and an etching process simulator and e
mploys a cell-advancing scheme for modeling the evolution of the surface. A
level set algorithm is proposed for accurate modeling of the deposition/et
ching profile anti the computational efficiency. In this work, a Monte Carl
o approach is employed to calculate the distribution of incident ions and s
puttered particles. Contact hole structures with different aspect ratios, a
s well as a DRAM cell with art MIM (metal-insulator-metal) stacked capacito
r, were investigate with the 3D-SURFILER.