Cutting fluids are receiving increasing scrutiny owing to the potential neg
ative health and environmental consequences of their usage. Manufacturers a
re besieged with many claims by cutting fluid suppliers and historically fl
uids have often been selected based on non-technical reasons. A methodology
for the development of a classification scheme based on the physical prope
rties of a wide array of cutting fluids is presented. The method of cluster
analysis, in a hierarchical agglomerative form, is used to identify differ
ences between fluid samples and a case study example employing this method
is used to illustrate the capability of the approach. Results of the exampl
e point to unanticipated fluid distinctions and demonstrate the potential f
or the technique to adequately define cutting fluid categories.