This study addresses the mechanisms that distress a flat-faced thrust washe
r bearing system. This washer bearing system separates a helical gear and i
ts carrier within a gearset. It was found that the bearing can experience d
istress by the combination of rotational speed, axial load, and the sequenc
e and rare of their application. Distress is defined as a sudden rise in th
e real-time frictional torque and temperature.
The various tests suggest the presence of hydrodynamic effects at certain r
otational speeds and axial load combinations marked by decreases in the cal
culated effective coefficient of friction with decreases in velocity. In th
e tested cases, a distinct increase in the coefficient of friction occurs a
t the instant of distress.