It is shown that random packs of spheres of various sizes can be constructe
d that model ammonium-perchloratein-binder propellants in the sense that bo
th the size distributions and the packing fractions of industrial propellan
t packs can be matched, Strategies for dealing with fractional numbers of l
arge particles are addressed, as are strategies for dealing with a large nu
mber of very fine particles (fine powder), Fine powder is necessary in a th
ree-dimensional pack to achieve the required stoichiometric ratio of ammoni
um perchlorate to fuel binder, but is not necessary in a two-dimensional (d
isk) pack, Some preliminary calculations of the two-dimensional combustion
field supported by a disk pack are presented, in which full coupling betwee
n the gas phase, the condensed phase, and the retreating nonplanar propella
nt surface is accounted for.