Development of thick B4C coatings for the first wall of W7-X

For the actively cooled first wall panels of the W7-X stellarator under con struction at Greifswald, Germany, boron carbide (B4C) coatings with a thick ness up to 500 mum are being developed as plasma facing surface on the stai nless steel component. Different coating technologies (vacuum plasma spray (VPS), atmospherical plasma spray (APS)) are investigated. Cfiaracterisatio n of the coatings comprises metallographic and SEM investigations, impurity determination and measurement of the thermal conductivity, characterisatio n of the sputtering behaviour and the behaviour under plasma exposure. Firs t in-pile-tests in the tokamak TEXTOR-94 at the Research Centre Juelich hav e been performed. 10 poloidal limiter elements and 5 test limiters made of copper with a 170 mum thick B4C VPS coating were exposed to plasma discharg es with ohmic and additional heating. By varying the limiter positions and plasma density, different loading conditions were imposed. After exposure, the test limiters were removed for further analyses. First results showed t he formation of small craters in the coating, probably due to arcing. Altho ugh melting occurred within a limited zone around the craters, the coatings did not detach from the substrate or show severe cracking outside the molt en area.