The ionized cluster beam deposition of Al and Cu clusters has been investig
ated with a classical molecular dynamics simulation and the Metropolis Mont
e-Carlo simulation. The spreading of the cluster has been studied as functi
ons of cluster size and initial cluster energy. When the local area reached
the local melting spot on the surface around the impact point of an energe
tic cluster, during a few ps. intermixing was easily achieved and a good ep
itaxial film with optimum bulk density was formed. For uniform film growth
using a cluster impact, it is necessary to make the local area temperature
higher than melting temperature on the surface around the impact point of a
n energetic cluster. (C) 2001 American Vacuum Society.