Capacitance sensors, for detecting small particles, have been integrated on
to a custom CMOS VLSI chip. The sensors employ a charge measuring circuit a
nd differential amplifier which depend strongly on close matching of compon
ents for correct operation. Finite element modelling has revealed the magni
tude of anticipated capacitance changes which, for particles on the surface
of the chip, may be of the order of a femtofarad. Simulations using comput
ational fluid dynamics (CFD) suggest that, if the sensor is inclined to the
flow, the particles can be expected to hit the surface. Consideration of t
he surface of the chips suggest that surface roughness is not significant.
Static tests reveal output voltage changes of several hundred millivolts in
the presence of small particles on the surface. This drops dramatically as
particles are moved vertically away from the surface. Dynamic tests confir
m that the sensor is able to detect plastic particles as small as 20 mum th
at are carried at velocities up to about 10 m/s with a time resolution of 2
mus. Recent work has involved the capture of high speed video images of pa
rticles passing the chip in order that we can verify correct operation of t
he sensor. Representative video images are presented. (C) 2001 Elsevier Sci
ence B.V. All rights reserved.