We estimate at what size electric-vehicle stocks could become constrained b
y metal availability by assessing metal requirement and availability for ni
ne types of batteries: Li-polymer(V), Li-ion(Mn, Ni and Co), NaNiCl, NiMH(A
B(2) and AB(5)), NiCd and PbA, that contain seven potentially scarce metals
/group of metals: lithium, nickel, cobalt, vanadium, cadmium, lead and rare
-earth elements. We assess metal intensities (kg/kW h), battery energy capa
cities per vehicle (kWh/vehicle), losses in recycling and manufacturing, st
ocks of available resources, constraints on annual mine production and comp
etition for metals. With pessimistic assumptions for all parameters the mat
erial-constrained stocks of battery electric vehicles range from 1.1 millio
n NiCd-battery vehicles to 350 million NaNiCl-battery vehicles. Optimistic
assumptions result in estimates between 49 million (NiCd) and 12 000 millio
n (Li-ion(Mn)) vehicles. The corresponding figures for hybrid electric vehi
cles are typically a factor of 10 higher. Critical factors that affect the
outcome are identified. (C) 2001 Elsevier Science Ltd. All rights reserved.