The 450 degreesC isothermal section of the Fe-Zn-Si ternary phase diagram h
as been determined experimentally using optical microscopy, scanning electr
on microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS)
and X-ray diffractometry. The focus of the work has been concentrated on t
he Zn-rich corner which is relevant to general galvanizing. The present stu
dy has confirmed the existence of the equilibrium state between the liquid,
the xi phase and the FeSi phase. This three phase equilibrium state preven
ts the equilibrium between the liquid and the delta phase suggested by some
researchers. Experimental results indicate that Si solubility in all four
binary Zn-Fe compounds is limited. The Fe solubility in molten Zn was found
to decrease with increasing Si content in the melt. The liquid phase bound
ary was determined using a model based phenomenological approach.