A problem formulation and solution methodology for design optimization of l
aminated composite I-sections is presented. Objective functions and constra
ints are given in the form of beam stiffnesses. Two different objective fun
ctions are considered, maximum beam bending stiffness and maximum beam axia
l stiffness. Fiber directions in the beam walls are treated as design varia
bles. It is assumed that the beam is constructed using unidirectional tape,
and manufacturing issues associated with the use of unidirectional tape ar
e discussed and included as constraints in the problem formulation and solu
tion. The paper demonstrates that the design optimization of composite thin
-walled beams is a complex global optimization problem that cannot be solve
d by means of traditional convex programming. Therefore, the solutions desc
ribed are found using a global search algorithm., Improving Hit-and-Run, wh
ich allows the design variables to be either continuous or discrete with a
user-specified discretization interval. Numerical results for two material
systems and nine different design families for manufacturing composite I-se
ctions are presented. (C) 2001 Elsevier Science Ltd. All rights reserved.