A rheological model of metal alloy in the semi-solid state used as a raw ma
terial in the thixoforming process has been developed. The theoretical side
of this casting method and the mathematical model of the material in this
state verified by available experimental data were described. This model en
ables prediction of main phenomena that are encountered during the process
of casting and forming of semisolid metal alloys. This includes in particul
ar description of the phase segregation during the flow, thixotropic rheolo
gical phenomena with the yield stress, viscosity dependence on the shear st
ress, solid phase fraction and its agglomeration state. The comparison of t
he modelling results with experimental data proves that the model sufficien
tly well describes the thixoforming process.