We report on high-energy ball milling of Fe76B13Si9 alloy prepared from amo
rphous and crystallized ribbons as starting materials as well as from a mix
ture of pure elemental powders. The X-ray diffraction (XRD), differential s
canning calorimetry (DSC), magnetization and Mossbauer measurements were ca
rried out. High-energy ball milling processes form nanocrystalline Fe-based
solid solution for all starting materials investigated. The average grain
size was in the range 8-16 nm. By mechanical crystallization of amorphous F
e78B13Si9 alloy we obtain two phase mixture of supersaturated alpha -Fe(Si,
B) solid solution. The volume fraction of amorphous phase depends on the m
illing time. In the case of milling crystalline materials (mixture of cryst
alline powders or crystallized ribbon), continuous refinement of the micros
tructure was observed. Dissolution of Si and B atoms in Fe lattice during m
echanical alloying of elemental powders occurred simultaneously with crysta
llite size reduction. The grain size reduction to the nanometer range is ac
companied by an increase in atomic-level strain. Decreasing of grain size a
nd increasing of the atomic-level strain lead to the decomposition of the F
e2B compound during the milling of the crystallized ribbon. Boron atoms dis
solve in the Fe crystalline lattice forming supersaturated alpha -Fe(Si, B)
solid solution. Similar effect was observed during prolonged milling of me
chanically crystallized ribbon. All the alloys studied are ferromagnetic wi
th Curie temperatures exceeding 850 K independent of a starting materials.
The magnetic moments are reduced with increasing milling time. A multiphase
composition is also confirmed by Mossbauer spectroscopy. (C) 2001 Elsevier
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