We develop and validate against experimental measurements a steady-state tw
o-stage flooded refrigerant evaporator model for a heat pump drying system.
A prototype two-stage heat pump dryer test facility was designed, built an
d instrumented to provide the required measurements for the validation of t
he model. Repeatability and data quality tests were conducted to evaluate t
he accuracy of measurements. Experimental data could be reproduced to withi
n +/- 6.5 per cent of replicated air and refrigerant side measurements for
the same evaporator's air inlet conditions while the discrepancy of energy
balance at the air-side and refrigerant-side was observed to be within +/-
8.9 per cent. The two-stage evaporator model predicted the air-side total h
eat and latent heat transfer of the two-stage evaporator to within (-6.3 pe
r cent, 7.6 per cent) and (-11.5 per cent, 9.5 per cent), respectively. On
the refrigerant-side, the model enabled the calculation of the degree of su
perheat to within (-10.6 per cent, 1.7 per cent). The model has shown that
there is significant improvement in the heat recovered from a two-stage eva
porator system compared to a single evaporator system. In addition, the mod
el demonstrated that the improvement in total heat recovery could be as hig
h as 40 per cent over its base-value when the latent to total load at the t
wo-stage evaporator is increased. Copyright (C) 2001 John Wiley & Sons, Ltd
.