A finite element model (FEM) was developed which is able to calculate and p
redict the electrical performance of a solid oxide fuel cell (SOFC) with a
three dimensional interface between cathode and electrolyte. An enlargement
of the electrochemical active surface leads to a significant increase of t
he electrical performance of a SOFC. Various three dimensional electrolyte/
electrode interfaces have been realized by first screen printing of individ
ual 10YSZ particles onto a flat and dense 8YSZ substrate. Surface enlargeme
nts between 10 and 50% have been realised and investigated. Second, a scree
n printed cathode (LSM) layer was applied as a current collector and gas di
stribution layer. In order to develop a FEM-model for this type of cathode/
electrolyte interface, several electrical properties of cathode (LSM) and e
lectrolyte (8YSZ) were examined. Further on, measurements of symmetrical ce
lls (LSM/8YSZ/LSM) to evaluate the electrode resistance R-0 were carried ou
t for different symmetrical cells. Taking into account the enlargement of t
he interface surface, electrical conductivity and electrode resistance R-0,
the entire DC polarisation-resistance R-pol could be calculated by FEM. (C
) 2001 Elsevier Science Ltd. All rights reserved.