Water supply companies are continually seeking means to improve the process
efficiency of iron removal from groundwater in order to minimize the depos
ition of iron in distribution networks, backwash water use, and volume of t
he sludge produced. It is expected that the process efficiency can be optim
ized with a better understanding of the different mechanisms involved in th
e iron removal process and their optimal utilization. in order to investiga
te the options to improve the performance of an iron removal plant, pilot e
xperiments were conducted with filters operating in two different iron remo
val modes, namely floc filtration and adsorptive filtration. The results we
re then compared with the performance of the full-scale plant Gilze, which
operates mainly in the floc filtration mode. Results demonstrated that the
performance of WTP Gilze in terms of ripening time, filter run time and fil
trate quality (residual iron and turbidity) could be improved by operating
the filters in (a) adsorptive mode With fine sand (0.5-0.8 mm) and low infl
uent oxygen, or (b) in floc filtration mode with dual media (anthracite 0.8
-1.2 mm and sand 0.5-0.8 mm). In general, for a single media fine sand filt
er, the adsorptive mode gave a longer run time than the floc filtration mod
e with comparable filtrate quality. in the adsorptive mode, oxygen content
and pre-oxidation time should be kept as low as possible. However, to ensur
e sufficient removal of manganese and ammonium present in groundwater, a mi
nimum oxygen concentration is required (about 2 mg l(-1) in case of WTP Gil
ze). Experimental results suggested that filters with coarser single media
or dual media operating mainly under adsorptive mode with short pre-oxidati
on time could further improve filter performance and probably result in sig
nificant cost savings.