This study has investigated numerically the particle collection efficiency
of an impactor with porous metal substrates. Two-dimensional flow field in
the inertial impactor was simulated by solving the Navier-Stokes equations
with the control volume method. Particle trajectories were then calculated
to obtain the collection efficiency at different Reynolds numbers, which ar
e based on nozzle diameter, and at different K, which is the resistance fac
tor of the porous metal substrate. This study shows that some air may penet
rate into the porous metal substrate resulting in different particle collec
tion efficiency than that predicted by the traditional theory. The particle
collection efficiency for the impactor with the porous metal substrate is
higher than that with the flat plate substrate below the cutpoint, and nume
rical results are in good agreement with the experimental data. The dimensi
onless parameter phi = (rhoU(0)/2K mut)(D-c/W)(0.9) has been introduced to
determine the excess particle collection efficiency, eta (e), by the porous
metal substrate in the limit of root St --> infinity. The theory explains
the experimental data of the excess collection efficiency very well. (C) 20
01 Elsevier Science Ltd. All rights reserved.