In this work, we studied a fabrication process of the surface acoustic wave
(SAW)-semiconductor coupled device with a Si/LiNbO3 structure by a film bo
nding process. The aim of this process is to realize a coupled device with
a high performance and mass productivity for cost reduction. In order to re
alize bonding silicon films on a LiNbO3 substrate, we proposed the process
of releasing a Si thin film from a silicon-on-insulator (SOI) wafer and exa
mined the etching conditions of a SiO2 (box) layer. We also tried to apply
local heating treatment using a microwave and an infrared laser to enhance
the bonding force between the Si film and LiNbO3 substrate, and successfull
y bonded Si films released from a SOI wafer onto the LiNbO3 substrate. Base
d on these results, a test device with a Si/LiNbO3 structure was fabricated
and the interaction between SAW and the optically induced carrier in the S
i film semiconductor was discussed.