In this paper we report a method for producing very small aperture lasers (
VSALs) from low-cost. commercial index guided edge emitting diode lasers. T
he detailed fabrication procedure is provided and the VSALs are characteriz
ed. Both high power and high aperture power to background noise power ratio
are obtained even with a small aperture. This fabrication method can be ap
plied to most commercial diode lasers without knowledge of the detailed geo
metry and is highly reproducible.